• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    A method of adjusting a container production facility (1) (2), each container (2) being produced from a plastic preform (3), the method comprising the steps of: a) identifying a preform model; b) identifying a container model to be produced from the preform model; c) select a production receipt; d) controlling the operation of the plant (1) according to the recipe to produce a hollow body (3 '; 2); e) measuring one or more real properties of the hollow body (3 '; 2); f) comparing each real property with a corresponding predetermined theoretical property; (g) as long as at least one real property is non-compliant: (h) adjust the revenue; i) repeat steps d) to f); j) once each real property is compliant, memorize the adjusted production revenue.
    公开号:FR3024070A1
    申请号:FR1457045
    申请日:2014-07-22
    公开日:2016-01-29
    发明作者:Julien Gendre
    申请人:Sidel Participations SAS；
    IPC主号:
    专利说明:

    [0001] The invention relates to the field of the manufacture of containers (in particular bottles, flasks) by forming from plastic preforms such as polyethylene terephthalate (PET). The manufacture of a container is carried out in an installation comprising a heating unit equipped with sources of electromagnetic radiation (generally infrared) and a forming unit, which is equipped with a series of molds with the impression of the container model. to train. The manufacturing comprises two main phases, namely a heating phase of the preforms, during which they pass in the heating unit in front of the radiation sources, followed by a blowing phase during which the preforms thus heated are each transferred into a mold of the forming unit and a pressurized fluid (usually a gas, usually air) is injected into each preform within the mold to give it the final shape of the container. The forming generally includes a drawing operation carried out by means of a movable rod which contributes to keeping the preform centered with respect to the mold. A production facility usually includes a console from which many parameters can be adjusted manually: in the heating unit, for example: heating temperature, speed of scrolling drafts, power of a ventilation ensuring the evacuation of some of the heat; in the forming unit: injection pressure, drawing speed, temperature control temperature of the mold, if applicable. The knowledge of the correlations between the various parameters of the installation and the quality of the containers produced has widened in recent years, and the attempts to automate the production have concomitantly multiplied, with the aim of completely pre-defining a process suitable for flawless transformation of a given container from a given preform.
    [0002] Thus, European Patent EP 2 236 268 (Krones) proposes an installation comprising a sensor device detecting at least one characteristic value for the preforms to be transformed, and a memory unit where a plurality of differentiated processes for the transformation of the containers. is associated with a plurality of types of preforms and blow molds, so that knowledge of a defined mold and a defined preform enables the selection and use of an exactly defined process (sic). If this facility can (in theory) operate autonomously (that is, without operator intervention) once production is started, then it must have "exactly defined processes". The aforementioned patent, however, merely refers to these processes, without revealing the manner in which they are elaborated. It is therefore understandable that, if this installation is automated in the production phase, it is not in the development phase, when the "precisely defined processes" must, precisely, be exactly defined, with the assistance or under the control highly specialized operators with perfect control of the correlations discussed above. A first object of the invention is to provide a solution for automating more completely a container production plant from plastic preforms.
    [0003] A second object of the invention is to provide a solution for automating the development phase, upstream of the series production. For this purpose, it is proposed, in the first place, a method of adjusting a container production plant, each container being produced from a plastic preform, the method comprising the steps of: a) identify a preform model; b) identifying a container model to be produced from the preform model; C) from these identifications, selecting in a database a production recipe associated with the preform model and the container model and including control instructions of the installation; d) controlling the operation of the plant according to the production recipe, to produce a hollow body from a preform according to the model; 3024070 3 e) measure one or more actual properties of the hollow body produced according to the production recipe; f) comparing each real property with a corresponding predetermined theoretical property; 5 g) as long as at least one real property is declared non-compliant: h) adjust the recipe; i) repeat steps d) to f) according to the adjusted recipe; j) once each real property is declared compliant, store the adjusted production recipe in the data base. This process allows the automation of the installation adjustment before the launch of the series production, in favor of the productivity and the qualitative uniformity of the production. Various additional features may be provided, alone or in combination: there is provided, prior to the first step of operating control of the installation, a step of defining a production rate; the identification of a preform model comprises the selection of one or more of: designation of the material, weight of the preform, dimensions of the preform, intrinsic viscosity of the material, water content, colorant, additive (s), absorbance of the material, refractive index of the material. The identification of a container model comprises the selection of one or more of: container size; axial aspect ratio; radial aspect ratio; The application for which the container is intended; The plant comprises an oven, the hollow body is a heated preform within the oven, the production recipe includes oven control instructions, and the operation control step of the plant includes an operating control. from the oven ; the furnace comprises sources of electromagnetic radiation, and the manufacturing recipe includes an average power to be delivered to the sources; the manufacturing recipe includes a time of exposure of the preforms to the sources or a rate of movement of the preforms in front of the sources; the oven comprises a ventilation system, and the manufacturing recipe includes a power to be delivered to the ventilation system; The installation is equipped with a thermography device, and the measuring step e) comprises the measurement of a thermal profile on the preform at the exit of the oven; the installation comprises at least one forming unit equipped with at least one forming station provided with a mold with the imprint of the container model to be formed, the hollow body is a container, the manufacturing recipe comprises instructions controlling the forming unit and the step of controlling the operation of the plant comprises an operating command of the forming unit; The forming unit comprises solenoid valves for the injection of pressurized fluid into the mold, or for the extraction of the fluid thereof, and the manufacturing recipe comprises forming instructions, among which the instant of opening of the solenoid valves, the flow rate of fluid passing through them, and the fluid pressure; The or each forming station is equipped with a drawing rod movable relative to the mold, and the manufacturing recipe comprises the speed of movement of the rod; the forming unit comprises a carousel on which a plurality of forming stations are mounted, and the manufacturing recipe comprises the rotational speed of the carousel; The installation is equipped with a thermal camera, and the measuring step e) comprises measuring the thermal profile of the container at the outlet of the mold; the plant is equipped with an interferometer, and the measuring step e) comprises measuring the wall thickness of the container at the outlet of the mold; the installation is equipped with a device for measuring the pressure, and the measuring step e) comprises measuring the pressure prevailing in the container being formed; The installation is equipped with a camera operating in the visible range, and the measuring step e) comprises measuring the position of an injection pellet on the bottom of the container at the outlet of the mold. Secondly, there is proposed a computer program product 15 implemented on a memory medium, which can be implemented by a computer processing unit and comprising instructions corresponding to the steps of a method as presented hereinafter. above. Other objects and advantages of the invention will become apparent from the description of an embodiment, given hereinafter with reference to the accompanying drawings in which: FIG. 1 is a schematic view showing a production facility of containers, comprising a heating unit and a forming unit; FIG. 2 is a schematic view illustrating in more detail the architecture of the installation, including its automated control system; Figure 3 is a block diagram illustrating various steps of an automated adjustment process of a container production facility. In Figure 1 is shown a plant 1 for producing containers 2 from preforms 3 of plastic, typically PET (polyethylene terephthalate). A preform 3 typically comprises a cylindrical body 4, a neck 5 which extends to an upper end of the body 4 and a hemispherical bottom 6 which closes the body 4 at a lower end opposite the neck 5. Each preform design may be defined by means of specifications which include: designation of the material (eg PET); mass of the preform (in grams, eg 8 g) preform dimensions (typically including overall length, body diameter, mid-length body thickness). intrinsic viscosity of the material (defined as the viscosity of a solution of the polymer employed at a concentration tending to zero - in dl / g); water content (in% of the mass); colorant (eg blue); optional additives (eg acetaldehyde scavenger, crystallization retarder, brightener, heat stabilizer); absorbance (or optical density) of the material; refractive index of the material. The installation 1 comprises several processing units 7, 8, and a central control unit 9 thereof, which notably comprises a computer 10 (or processor), a database 11 and a console 12 (or graphic interface ) for the interaction with an operator 13 More precisely, the installation 1 comprises, in the first place, a preform heating unit 7, also called furnace. This furnace 7 comprises a series of heating modules 14 each having a radiating wall provided with superposed sources 16 of infrared radiation (or any other electromagnetic radiation capable of causing the preforms 3 to heat up) and, where appropriate, a wall 17 reflector placed opposite the radiating wall to reflect the portion of radiation not absorbed by the preforms 3. In normal operation (that is to say in series production), the preforms 3 at room temperature are introduced into the oven 7 by an inlet thereof, for example by means of a wheel or a feed conveyor. The preforms 3 are then heated in the furnace 35 at a temperature above the glass transition temperature of the material (the final temperature of the blanks is of the order of 120.degree. glass transition is about 80 ° C). Certain specifications of the preforms 3 can be checked at the inlet of the oven 7 to check their conformity. Thus, it is possible to control certain dimensions, for example the thickness of the preform 3 at the mid-length of the body 4, in particular by means of an interferometer. Similarly, it is possible to control certain optical properties of the preform 3 or to detect certain defects (eg the inclusion of air bubbles) by means of a camera.
    [0004] In the furnace 7, the preforms 3 are for example mounted on pivoting supports 18 or spinners. Each spinner 18 is mounted on a chain running on a driving wheel 19 driven in rotation by a motor 20. The spinner 18 is provided with a pinion 21 which meshes with a rack 22 to drive the spinner 18 in rotation during its travel through the oven 7 and thus expose each preform 3 to the radiation. In the example illustrated in Figure 2, the preforms 3 are conveyed neck down but they could be neck up. To evacuate at least a portion of the excess heat produced by the radiating wall, the furnace 7 can be equipped with a ventilation system comprising for example a fan 23 driven by a motor 24 and positioned at the right of the necks 5 of the preforms 3. Furthermore, the power of the radiation emitted by the sources 16 can be modulated by means of a power variator, as in the embodiment illustrated in FIG. 2. The thermal profile of the preforms 3 is controlled by leaving the oven 7 by means of a thermography device 26. According to an embodiment illustrated in FIG. 2, the thermography device 26 comprises a thermal camera pointing towards the preforms 3.
    [0005] In the furnace 7, the preforms 3 undergo a transformation of essentially thermal nature, and at the outlet of the furnace 7 are obtained hollow bodies in the form of hot preforms 3 '. The oven 7 is controlled automatically by a dedicated control unit 27, slaved to the central unit 9.
    [0006] The oven control unit 27 controls a plurality of slave controllers 28 each associated with one or more heating modules 14. Each controller 28 is of the programmable logic controller type, as described in W. Bolton, Programmable Logic Controllers, Newnes, Fifth Edition, 2009. Each controller 28 drives the power converter 25 and the fan motor 24 of each ) heating module 14 to which it is dedicated, according to a setpoint received from the control unit 27. The control unit 27 is connected directly to the thermography device 26 for collecting the thermographic data of the hot preforms 3 'at the outlet of the oven 7 and the motor 20 of the wheel 19 to control the rate of movement of the preforms 3 within the 10 oven 7. The installation 1 comprises, secondly, a blow molding unit 8 or stretch blow molding, equipped with at least one station 29 (and in this case a series of stations 29) forming, each equipped with a mold 30 to the imprint of the container model to be formed.
    [0007] A container 2 comprises a neck 5, which is unchanged, of the preform 3, a generally cylindrical body 31 and a bottom 32 which closes the body 31 opposite the neck 5. Each container model can be identified at medium of specifications which include: format or volume (in liters, eg 0.5 I); axial extension ratio (ratio between, on the one hand, the developed length of the container 2 measured on the body 31 thereof in an axial sectional plane and, on the other hand, the developed length of a center line between the outer surface and the inner surface 25 of the preform 3, measured on the body 4 thereof in the same axial plane of section); radial aspect ratio (ratio between the mean diameter of the body 31 of the container 2 and the average diameter of the body 4 of the preform 2); The application for which the container 2 is intended (eg still water, soft drink, hot-filled beverage). The ratio of axial elongation and the radial elongation ratio may be jointly replaced by their product, referred to as the bia rate.
    [0008] As can be seen in FIG. 1, the forming unit 8 comprises a rotating carousel 33 on which the forming stations 29 are mounted.
    [0009] The forming unit 8 furthermore advantageously comprises a sensor 34 of the instantaneous angular position of the carousel 33, in the form of, for example, an encoder (ie, in practice, an instrumented bearing). .
    [0010] Each forming station 29 is equipped with a nozzle 35 through which a fluid (in particular a gas such as air) is injected into the mold 30. Each forming station 29 is also equipped with an injection device comprising a block 36 of actuators connected to the nozzle 35, equipped with solenoid valves for the injection of pressurized fluid into the mold (containing the preform 3), or for extracting the fluid from the mold 30. embodiment, which corresponds to the most common case, the actuator block 36 includes: a pre-blowing solenoid valve, for the controlled communication of the nozzle 35 with a source of fluid at a pre-blowing pressure, between 7 and 15 bars, a so-called blowing solenoid valve, for the controlled communication of the nozzle 35 with a source of fluid at a blowing pressure, greater than the pre-blowing pressure, e.g. between 20 and 30 bar, a so-called sweeping solenoid valve, for the controlled communication of the nozzle 35 with a source of fluid at a sweeping pressure; a recovery solenoid valve, for the controlled communication of the nozzle 35 with a collector of pressurized fluid from the container 2 formed during depressurization then to supply the source of fluid to the pre-blowing pressure; a venting solenoid valve, for the controlled communication of the nozzle 35 with the free air. A flow regulator (eg in the form of a restrictor) may be associated with at least one of the solenoid valves, and preferably each solenoid valve. In addition, each forming station 29 is provided with a device 35 for measuring the pressure in the container being formed. In the illustrated example, the measuring device comprises a pressure sensor mounted at the nozzle 35, in which the pressure during forming is identical to the pressure in the container 2. According to a corresponding embodiment In a blow-molding process, each forming station 29 further comprises a movable drawing rod 38 integral with a carriage 39 mounted in translation relative to a support 40. The movement of the rod 38 may be electromagnetically controlled; for this purpose, the support 40 comprises a linear stator 10 controlled by a generator 41 of current, the carriage 39 itself being provided with a rotor mu by the variable electromagnetic field produced by the stator. The forming unit 8 is also equipped with a system 42 for controlling the quality of the containers 2 produced. This is for example 15 an optical system comprising one or more cameras pointing to the body 31 and / or the bottom 32 of the containers 2 at the output of the molds 30. A camera 43 may be of the thermal type, capable of providing a thermal profile of the target container 2 (in particular of the body 31). Another camera 44 may be a camera operating in the visible range 20, able to detect on the bottom 32 of the container 2 an injection pad to determine the position (ideally at the geometric center of the bottom 32). The control system 42 may also include an interferometer 45 for evaluating the wall thickness of the container 2.
    [0011] At the outlet of the furnace 7, the hot preforms (referenced 3 ') are transferred to the forming unit 8 via a unit (such as a transfer wheel) to be blown (or stretched) each in a mold. In the forming unit 8, the hot preforms 3 undergo a transformation of essentially mechanical nature, and hollow bodies in the form of containers 2 are obtained at the outlet of the forming unit 8. At the end of In forming, the containers 2 are evacuated from the molds 30 to be filled, plugged and labeled immediately, or temporarily stored for filling, capping and subsequent labeling. Once filled, corked and labeled, the containers are grouped and packaged, for example within a wrapping unit which wraps each group of containers with a heat-shrinkable film. The forming unit 8 is automatically driven by a dedicated control unit 46, slaved to the central unit 9.
    [0012] The control unit 46 of the forming unit 8 drives a plurality of slave controllers 47 each associated with one (or more) forming station (s) 29. Each controller 47 is of the programmable logic controller type, as described in W. Bolton, Programmable Logic Controllers, Newnes, Fifth Edition, 2009.
    [0013] Each controller 47 is programmed to drive the device 37 for measuring the pressure in the mold, the actuator block 36 and the current generator 41 supplying the stator to the forming station (s) 29 to which ) he is dedicated. The pressure measurement is carried out continuously or sequentially and regularly, at predetermined intervals (eg of the order of 5 ms). From the measurement thus produced, the controller 47 establishes during the blowing cycle a pressure curve associated with the (at each) forming station 29 to which it is dedicated, describing the evolution of the fluid pressure in the container 2 in forming course at each moment, this curve being stored during the cycle. The controller 47 is preferably programmed to communicate in order to analyze the curve at the end of the cycle, to extract the coordinates of at least one singular point (in particular a local pressure peak, typically a point B as defined in the international application 25 WO 2008/081108) and communicate these coordinates to the control unit 46. The control unit 46 is preferably programmed to take into account each singular point thus communicated by each controller 47, to calculate if necessary a characteristic point from the singular point (s). (It may be the singular point itself or an average of singular points communicated during successive cycles by the same controller or an average of singular points communicated during a single cycle by several controllers 47, or an average of singular points communicated over successive cycles by several controllers 47) and compare it to a predetermined reference point.
    [0014] The control unit 46 is further directly connected to the quality control system 42 of the containers 2 at the outlet of the mold. Before launching the series production of containers 2 conforming to a predetermined model, from preforms also conforming to a predetermined model, at a nominal production rate (typically 50,000 containers per hour), a phase is provided automatic control of the installation 1, after which the production can be started, also in an automated way. Setting installation 1 assumes that for a given pair {preform; container}, this pair has not yet been produced in series. The adjective "automated" means that the installation 1 itself adjusts its own operating parameters so that, from a predefined model of preform, and from a predefined model of container, the containers 2 products are ordered in accordance with the container model. The automation can go as far as allowing the installation 1 to identify itself the model of the preform used (for example via a weighing system of the preform, coupled with a vision system) and the container model ( for example via a weighing system, coupled to a vision system, or, more simply, via a reader adapted to acquire an identifier such as a barcode associated with the mold 30). Nevertheless, as will be seen hereinafter, the operator 13 may have priority over the plant 1 to define or select himself the specifications of the preform model as well as the specifications of the container model to be produced from it. preform model, as suggested in Figure 1. The setting of the installation 1 can be complete, that is to say that it is carried out successively for the furnace 7 and the forming unit 8, 30 or partial, that is to say, it is performed for the furnace 7 alone or for the unit 8 forming alone. The setting of the furnace 7 is made from a heating recipe (which can be described as a recipe for producing a preform 3 'hot as a hollow body), this recipe comprising 35 heating instructions, among which: 3024070 13 average power to be delivered to the heating modules 14, that is to say a power to be delivered to the sources 16 via the dimmers 25; a power to be delivered to the ventilation system, and more precisely to the motor 24 of the fan 23; if necessary, an exposure time of the preforms 3 to the sources 16, or a rate of travel of the preforms 3 in front of the sources 16, which can be expressed in power to be delivered to the motor 20 for driving the wheel 19.
    [0015] These heating instructions make it possible to adjust the heating temperature of the preforms 3 and the temperature profile within them. The data base 11 may initially contain a single default heating recipe common to all the preform models and making it possible to initiate the adjustment phase of the heating unit 7 to allow the preparation, by means of corrections. successive, a final recipe associated with a pair of preform and container models. The oven setting 7 comprises a first step 100 (FIG. 3) of identifying a preform design on the basis of which the containers 2 will have to be produced. The preform design can be identified by all or some of the specifications listed above. . The specifications of a preform model can be predefined and stored in the data base of the central unit 9 so that it can be simply selected by the operator 13 or by the central unit 9 itself from a physical detection of the preform, or entered by the operator if necessary via the console 12, for example in a dedicated form displayed on it. Based on this input, the central unit 9 is able to identify the preform model.
    [0016] A second step 200 is to identify a container pattern to be produced from the preform pattern identified in step 100. The container pattern may be identified by all or some of the specifications listed above. The specifications of a container model can be predefined and stored in the data base 9 of the central unit 9 so that they can be simply selected by the operator 13 or by the central unit 9 itself to 3024070 from identification made on a mold 30, or entered by the latter if necessary via the console 12, for example in a dedicated form displayed on it. Based on this input, the central unit 9 is able to identify the container model.
    [0017] A third step 300 consists, from the identification of the preform model (step 100) and the container model to be produced (step 200), from selecting in database 11 a default production recipe associated with these models. As already explained, it may be a single recipe, intended to serve as a basis for defining a final recipe associated with the preform pair; container} identified in steps 100 and 200. When the recipe does not include a default rate of advance of the preforms 3, an additional step is for the operator 13 to define one, or by directly entering its value 15 when the knows, either by selecting it from a list of possible rates stored in the central unit 9. A fourth step 400 consists of controlling the operation of the oven 7 according to the recipe selected in step 300, and if necessary according to the selected rate.
    [0018] For this purpose, the control unit 27 of the furnace 7 controls, via the slave controllers 28 or directly, each power variator 25, each ventilation motor 24, as well as, for the cadence, the motor 20 of the wheel 19. A fifth step 500 consists in measuring, on one or more preforms 3 'heated in step 400, one (or more) actual property (s), such that: the average temperature of the preform 3 'heated (or its body 4 and / or its bottom 6), the thermal profile of the heated preform 3' (or its body 4 and / or its bottom 6), This (these) measure (s) ) is (are) carried out by the thermography device 26 and communicated to the control unit 27 for direct analysis by it, or for relay to the central unit 9 and analyzed by it .
    [0019] A sixth step 600 consists in comparing this (these) real property (s) with a corresponding predetermined theoretical property.
    [0020] Thus, if the actual measurement is the average temperature (denoted TM) of the heated preform 3 ', this average temperature is compared to the glass transition temperature (denoted by Tg) of the material, to check whether the container 2 can correctly to be formatted.
    [0021] As long as the average temperature TM is lower than the temperature Tg of glass transition, then the average temperature TM is decreed non-compliant, and the recipe is adjusted (step 700) by modifying the heating setpoint (in practice by increasing the power average delivered to the sources 16 via the inverters 25 and / or 10 or by decreasing the power delivered to the fan 23 via the motor 24), and steps 400 to 600 are repeated according to the adjusted recipe. If the actual measurement is the thermal profile, it is compared to a theoretical thermal profile stored in the central unit 9. As long as the measured thermal profile is different (with an allowable margin of error, eg about 5%) of the theoretical thermal profile, then the measured thermal profile is declared non-compliant, and the recipe is adjusted (step 700). by modifying the heating setpoint (in practice by modifying the power delivered to the sources 16 via the inverters 25 and / or by modifying the power delivered to the fan 23 via the motor 24), and the steps 400 to 600 are repeated according to the adjusted recipe. Therefore, on the other hand, that the measured average temperature TM appears to be greater than the temperature Tg of glass transition and / or when the measured thermal profile is identical (with the margin of error 25) to the theoretical thermal profile, then the concerned property (average temperature, thermal profile) is declared compliant, and the last recipe followed is stored (step 800) in the database 11. In FIG. 3, the abbreviations CONF., Y and N respectively correspond to the terms "conform", "YES" and "NO". The recipe is final decreed, that is to say that it is intended to serve in series production without additional adjustment for the pair {preform; container} corresponding to the models identified in steps 100 and 200. Thus ends the setting phase of the oven 7.
    [0022] The forming is carried out according to a forming recipe (which can be described as a recipe for producing a container 2 as a final hollow body), this recipe comprising forming instructions, among which: the speed of forming stretching, i.e., the speed of movement of the drawing rod 38; The pre-blowing pressure; the instant of opening of the pre-blowing solenoid valve; the instant of closure of the pre-blowing solenoid valve; the flow of fluid passing through the pre-blowing solenoid valve; the blowing pressure; The instant of opening of the blow-off solenoid valve; the instant of closure of the blow-off solenoid valve; the flow rate of fluid passing through the blowing solenoid valve; the scanning pressure; the instant of opening of the sweeping solenoid valve; The instant of closure of the sweeping solenoid valve; the instant of opening of the recovery solenoid valve; the instant of closure of the recovery solenoid valve; the moment of opening of the venting solenoid valve; the instant of closure of the venting solenoid valve; The speed of rotation of the carousel 33, which determines the rate of production of the containers 2 by the forming unit 8. These forming instructions make it possible to adjust the distribution of the material in the receptacle 2 (with a view to a relatively homogeneous thickness), its impression taking (with the aim of respecting the detail of the reliefs of the mold 30), and its general appearance. (with the aim of avoiding the appearance of granulosities or milky zones, characteristic of an over-stretching of the material). The database 11 may initially contain a single default forming recipe, common to all the container models, and making it possible to initiate the adjustment phase of the forming unit 8 to allow the preparation, by means of corrections. successive, a final recipe specific to a pair of preform and container models. If the setting of the forming unit 8 is made in line with that of the furnace 7, then the preform and container designs can be reused as such, unless they have to be supplemented by additional specifications. useful for the setting phase of the forming unit 8. The average thermal profile found on the preforms 3 'heated, resulting from a heating conducted with the final heating recipe can thus be integrated into the specifications of the preform model for forming. Otherwise, the setting of the forming unit 8 comprises a first step 100 of identifying a preform model on the basis of which the containers 2 will have to be produced. As indicated above, the preform model can be identified by all or part of specifications listed above. The specifications of a preform model can be predefined and stored in the data base of the central unit 9 so that it can be simply selected by the operator 13 or by the central unit 9 itself from a data base. identification made on a preform 3, or else 15 entered if necessary by the operator 13 via the console 12, for example in a dedicated form displayed on it. A second step 200 is to identify a container model to be produced from the preform model identified in step 100. As indicated above, the container design can be defined by all or some of the specifications listed above. The specifications of a container model can be predefined and stored in the data base of the central unit 9 so that it can be simply selected by the operator 13 or by the central unit 9 itself from a data base. identification made on a mold 30 30, or entered by the user 13 if necessary via the console 12, for example in a dedicated form displayed on it. A third step 300 'consists, from the identification of the preform model (step 100) and the container model to be produced (step 200), from selecting in database 11 a default forming recipe associated with these models. It may be a single recipe, intended to serve as a basis for the definition of a final forming recipe associated with the {preform; container} identified in steps 100 and 200. When the setting phase of the forming unit 8 follows that of the furnace 7, an additional step may consist for the operator or for the central unit itself to define a the rotation speed of the carousel 33 corresponding to the rate of movement of the furnace 7, 3024070 18 so as to maintain a constant flow of preforms 3 throughout the installation 1. A fourth step 400 'is to control the operation of the forming unit 8 according to the recipe selected in step 300 ', and if appropriate depending on the selected speed. For this purpose, the control unit 46 for controlling the pilot forming unit 8, via the slave controllers 47 or directly, each current generator 41 and each actuator block 36 as well as, for the cadence, a motor of FIG. carousel training 33.
    [0023] A fifth step 500 'consists in measuring, on one or more containers 2 formed during step 400', one (or more) real property (s), such that: thermal profile of (or each) container 2 (by means of the thermal camera 43); The wall thickness (by means of the interferometer 45); the curve (or part of it, such as a local peak) of pressure in the container 2 being formed; - The position of the injection pad on the bottom 32 of the container 2, (by means of the camera 44).
    [0024] These measurements are respectively performed by the system 42 for checking the quality of the containers 2 produced and by the device 37 for measuring the pressure in the nozzle 35, and communicated to the control unit 46 for direct analysis by the latter. , or for relay to the central unit 9 and analyzed by it.
    [0025] A sixth step 600 'consists in comparing this (these) real property (s) with a corresponding predetermined theoretical property. Thus, if the actual measurement comprises the thermal profile of the container 2, this profile is compared to a theoretical thermal profile stored in the central unit 9. If the actual measurement comprises the wall thickness of the container 2, this is compared to a theoretical thickness stored in the central unit 9. If the actual measurement comprises the pressure curve (or peak), this (it) is compared to a theoretical pressure peak (peak) stored in the central unit.
    [0026] If the actual measurement comprises the position of the injection pad on the bottom 32 of the container 2, this position is compared with a theoretical position stored in the central unit 9. As long as at least one of these measures is different (with an allowable margin of error, eg about 5%) of the corresponding theoretical property, then this measure is declared non-compliant, and the recipe is adjusted ( step 700 ') by modifying the production set point (heating and / or forming). In practice, the central unit 9 can control: 10 - a modification of the power delivered to the sources 16 via the drives 15, a modification of the power delivered to the fan 23 via the motor, a modification of the pressure or the pre-blowing flow rate or blowing, a change in the opening time of one (or more) solenoid valve (s), or a change in the drawing speed. The measurements can be cumulated and carried out successively, as well as the adjustments of the production recipe. Steps 400 'to 600' are repeated according to the adjusted recipe. Therefore, on the other hand, that each measured (real) property corresponds (taking into account, if appropriate, the margin of error) to the corresponding theoretical property, each measured property is declared compliant and the last recipe followed is stored in memory. (step 800 ') in the database 11. This recipe is final decreed, that is to say that it is intended to be used in series production for forming (possibly as a result of heating) without additional adjustment for the pair {preform; 30 container} corresponding to the models identified in steps 100 and 200. Thus ends the adjustment phase of the forming unit 8. When the setting phase of the oven 7 has already been carried out in accordance with the description above, then with the setting phase of the forming unit 8 the installation setting 1, which is then ready, is now completed. to produce containers 2 according to the container model from preforms 3 conforming to the preform model.
    [0027] As a result of the foregoing, automation of the adjustment phase of the installation 1, which makes it possible: firstly, to save considerable time compared with the manual adjustments, and thus to increase the time devoted to the production secondly, to standardize the development phase, as programming can be deployed over a whole fleet of machines. In practice, a computer program is implemented on a memory medium integrated in the central unit 9, this program comprising instructions corresponding to the steps described above, and implemented by the calculator 10 of the central unit 9. .
    权利要求:
    Claims (18)
    [0001]
    REVENDICATIONS1. A method of adjusting a container production facility (1) (2), each container (2) being produced from a plastic preform (3), the method comprising the steps of: a) identifying a preform model; b) identifying a container model to be produced from the preform model; c) from these identifications, selecting in a database (11) of data a production recipe associated with the preform model and the container model and including control instructions of the installation (1); d) controlling the operation of the plant (1) according to the production recipe, to produce a body (3 ';
    [0002]
    2) hollow from a preform (3) according to the model; this method being characterized in that it comprises the steps of: e) measuring one or more real properties of the hollow body (3 '; 2) produced according to the production recipe; f) comparing each real property with a corresponding predetermined theoretical property; (g) as long as at least one real property is declared non-compliant: (h) adjust the revenue; i) repeat steps d) to f) according to the adjusted recipe; j) once each real property is declared compliant, store the adjusted production recipe in the database (11) of data. 2. Method according to claim 1, characterized in that it comprises, before the first operation control step of the installation (1), a step of defining a production rate.
    [0003]
    3. Method according to claim 1 or claim 2, characterized in that the identification of a preform model comprises the selection of one or more of: designation of the material, mass of the preform, dimensions of preform, intrinsic viscosity of the material, water content, colorant, additive (s), absorbance of the material, refractive index of the material.
    [0004]
    4. Method according to one of the preceding claims, characterized in that the identification of a container model 10 comprises the selection of one or more of: container size; axial aspect ratio; radial aspect ratio; application for which the container is intended. 15
    [0005]
    5. Method according to one of the preceding claims, characterized in that, the installation (1) comprising an oven (7), the hollow body is a preform (3 ') heated within the oven (7), the recipe method of manufacture includes oven control instructions (7) and the operation control step of the plant (1) comprises an oven operation control (7).
    [0006]
    6. Method according to claim 5, characterized in that, the furnace (7) comprising sources (16) of electromagnetic radiation, the manufacturing recipe comprises an average power to be delivered to the sources (16). 25
    [0007]
    7. Method according to claim 6, characterized in that the manufacturing recipe comprises a time of exposure of the preforms (3) to the sources (16) or a rate of movement of the preforms (3) in front of the sources (16).
    [0008]
    8. Method according to one of claims 5 to 7, characterized in that, the oven (7) comprising a ventilation system (23, 24), the manufacturing recipe comprises a power to be delivered to the system (23, 24) ventilation.
    [0009]
    9. Method according to one of claims 5 to 8, characterized in that, the installation (1) being equipped with a thermography device, the measurement step e) comprises the measurement of a thermal profile on the preform (3 ') at the outlet of the oven (1). 3024070 23
    [0010]
    10. Method according to one of the preceding claims, characterized in that the installation (1) comprising at least one forming unit (8) equipped with at least one forming station (29) provided with a mold ( 30) to the impression of the container model to be formed, the hollow body (2) is a container, the manufacturing recipe comprises control instructions of the forming unit (8) and the operation control step of the installation (1) comprises an operating command of the forming unit (8).
    [0011]
    11. A method according to claim 10, characterized in that the forming unit (8) comprises solenoid valves for the injection of pressurized fluid into the mold (30), or for the extraction of the fluid therefrom. ci, the manufacturing recipe includes forming instructions including the instant of opening of the solenoid valves, the flow rate of fluid passing through them, and the fluid pressure. 15
    [0012]
    12. The method of claim 10 or claim 11, characterized in that, the or each forming station (29) being equipped with a rod (38) of stretching movable relative to the mold (30), the recipe of manufacture includes the speed of movement of the rod (38).
    [0013]
    13. Method according to one of claims 10 to 12, characterized in that, the forming unit (8) comprising a carousel (33) on which are mounted several forming stations (29), the manufacturing recipe comprises the speed of rotation of the carousel (33).
    [0014]
    14. Method according to one of claims 10 to 13, characterized in that, the installation (1) being equipped with a thermal camera (43), the measurement step e) comprises the measurement of the thermal profile of the container (2) formed at the outlet of the mold (30).
    [0015]
    15. Method according to one of claims 10 to 14, characterized in that, the installation (1) being equipped with an interferometer (45), the measuring step e) comprises the measurement of the wall thickness from the container (2) to the outlet of the mold (30).
    [0016]
    16. Method according to one of claims 10 to 15, characterized in that, the installation (1) being equipped with a device (37) for measuring the pressure, the measuring step e) comprises the measurement of the pressure in the container (2) being formed. 35
    [0017]
    17. Method according to one of claims 10 to 16, characterized in that, the installation (1) being equipped with a camera (44) operating in the visible range, the measurement step e) comprises the 3024070 24 measuring the position of an injection pellet on the bottom of the container (2) at the outlet of the mold (29).
    [0018]
    18. Computer program product implemented on a memory medium, which can be implemented by a computer processing unit (10) and comprising instructions corresponding to the steps of a method according to one of claims 1 to 7. .
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    同族专利:
    公开号 | 公开日
    WO2016012704A1|2016-01-28|
    EP3172032A1|2017-05-31|
    FR3024070B1|2017-02-17|
    EP3172032B1|2020-10-14|
    引用文献:
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    GB2178361A|1985-08-01|1987-02-11|Ishikawajima Harima Heavy Ind|Blow moulding|
    DE10000859A1|1999-04-23|2000-10-26|Carsten Duesterhoeft|Automatic process for reshaping a thin side wall of a component involves measuring deviations between actual and set geometries and using to locally heating areas to be reshaped under pressure|
    US20050194705A1|2004-03-03|2005-09-08|Smith Roger P.|Plastic forming process monitoring and control|
    EP2236268A2|2009-04-02|2010-10-06|Krones AG|Device for reforming plastic preforms into plastic containers with format recognition, blow mould and process for format recognition|
    US20120226376A1|2009-08-25|2012-09-06|Khs Corpoplast Gmbh|Method and device for blow molding containers|
    DE4434653C2|1994-09-28|1996-07-25|Arburg Gmbh & Co|Method for influencing machine setting variables and device for carrying out the method|
    DE19843053A1|1998-09-19|2000-03-23|Krupp Corpoplast Masch|Mass production of blow-molded bottles treats each bottle individually, recognizing different processing histories, especially in terms of temperature, which each has undergone on a practical processing line|
    DE10116665B4|2001-04-04|2015-10-29|Krones Aktiengesellschaft|Method for controlling a blowing process in the manufacture of containers made of a thermoplastic material|
    FR2909305B1|2006-12-05|2009-03-27|Sidel Participations|PROCESS FOR MANUFACTURING A CONTAINER FROM A BLANK, WITH FEEDBACK BASED ON THE DEVELOPMENT POINT OF THE RUDDER.|
    FR2909303B1|2006-12-05|2009-03-27|Sidel Participations|PROCESS FOR MANUFACTURING A CONTAINER FROM A BLANK, WITH FEEDBACK BASED ON THE END POINT OF EXPANSION OF THE BLEACH|
    DE102010042165A1|2010-10-07|2012-04-12|Krones Aktiengesellschaft|Process for treating at least one container in a container treatment plant|
    FR2976842B1|2011-06-23|2013-07-19|Sidel Participations|METHOD AND MACHINE FOR MANUFACTURING CONTAINERS FOR CHANGING HEATING RATE|
    FR2977312B1|2011-06-29|2014-06-13|Sidel Participations|METHOD FOR MEASURING THE THICKNESS OF A TRANSPARENT WALL OF A CONTAINER BY INTERFEROMETRY AND DEVICE FOR IMPLEMENTING THE METHOD|
    EP3141500B1|2012-12-03|2018-05-09|Sacmi Cooperativa Meccanici Imola Societa' Cooperativa|Storage system for storing objects of plastic material processed in a bottling line|
    FR2984793B1|2011-12-23|2014-04-25|Sidel Participations|MOLD FOR FORMING CONTAINERS, EQUIPPED WITH ELECTRIC HEATING SYSTEM COMPRISING A GAME OF SEPARATE RESISTIVE ELEMENTS|
    FR3024070B1|2014-07-22|2017-02-17|Sidel Participations|METHOD FOR AUTOMATED ADJUSTMENT OF A CONTAINER PRODUCTION PLANT|FR3024070B1|2014-07-22|2017-02-17|Sidel Participations|METHOD FOR AUTOMATED ADJUSTMENT OF A CONTAINER PRODUCTION PLANT|
    FR3053908B1|2016-12-23|2018-08-17|Sidel Participations|METHOD FOR PARAMETERSING A HEATING STATION OF A CONTAINER PRODUCTION PLANT|
    FR3053907B1|2016-12-23|2018-08-17|Sidel Participations|METHOD FOR INITIALLY ADJUSTING A FORMING MACHINE OF A CONTAINER PRODUCTION PLANT|
    DE102017126240A1|2017-11-09|2019-05-09|Krones Ag|Method and device for treating plastic containers with a speed-adjustable blow molding machine|
    FR3085296B1|2018-08-28|2020-07-31|Sidel Participations|METHOD OF INDIVIDUAL MEASUREMENT OF THE TEMPERATURE OF A PREFORM|
    法律状态:
    2015-06-25| PLFP| Fee payment|Year of fee payment: 2 |
    2016-01-29| PLSC| Search report ready|Effective date: 20160129 |
    2016-06-22| PLFP| Fee payment|Year of fee payment: 3 |
    2017-06-21| PLFP| Fee payment|Year of fee payment: 4 |
    2018-06-21| PLFP| Fee payment|Year of fee payment: 5 |
    2020-06-23| PLFP| Fee payment|Year of fee payment: 7 |
    2021-06-23| PLFP| Fee payment|Year of fee payment: 8 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1457045A|FR3024070B1|2014-07-22|2014-07-22|METHOD FOR AUTOMATED ADJUSTMENT OF A CONTAINER PRODUCTION PLANT|FR1457045A| FR3024070B1|2014-07-22|2014-07-22|METHOD FOR AUTOMATED ADJUSTMENT OF A CONTAINER PRODUCTION PLANT|
    PCT/FR2015/051973| WO2016012704A1|2014-07-22|2015-07-17|Method of automated adjustment of a facility for producing containers|
    EP15744277.3A| EP3172032B1|2014-07-22|2015-07-17|Method of automated adjustment of a facility for producing containers|
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